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Nyloil®
Nyloil is a cast nylon with built-in
oil lubrication. It provides excellent bearing characteristics
not found in any other material. Nyloil was developed specifically
to extend the wear-resistant properties of unlubricated or dry lubricated
materials like MoS2-filled nylon, and has proved itself
an extremely effective, self-lubricated bearing material for more
than 10 years.
• Ordinary cast nylon significantly outlasts cast iron, brass,
bronze and many other metallic and non-metallic bearing materials
• Nyloil provides identical reliability to ordinary cast nylon
-- with superior notched load impact, elongation, coefficient of
friction and water absorption
During Nyloil's manufacturing process,
oil lubrication is completely and evenly dispersed throughout the
cast nylon, making it an integral part of the material's structure.
Although not evident by sight or touch, the oil lubricant in Nyloil
is always at the surface, regardless of the amount of material removed
during any finish machining operations.
• Oil will not spin out, dry out or drain out, even under
harshest working conditions
• Lubrication results in 25% lower-coefficient of friction
than conventional grades of nylon
• Lubrication makes Nyloil non-porous for greater strength
• Lower coefficient of friction means less frictional heat
buildup, the major cause of plastic bearing failures
Nyloil typically lasts 5 to 7 timers
longer than unlubricated or MoS2 dry lubricated cast
nylon, based on dozens of customer applications and substantiated
by rigorous testing. This durability makes Nyloil an excellent
choice for applications where traditional materials, including ordinary
nylon, cannot be used.
• Performs in harsh environments where lubrication is difficult
or impossible, or where constant lubrication is required
• Operates efficiently in direct contact with abrasive slurries
• Can be run without additional lubrication
• Works efficiently in marine applications
• Does not require bearing seals
• onstant lubrication results in low heat build-up
The long-lasting properties of Nyloil
come with no penalty in machinability. It can be free cut,
and requires no more machining skill than ordinary nylons.
Because it contains its own lubricant, Nyloil can be machined much
more quickly and easily than unlubricated nylon.
• Obtain excellent surface finish by using sharp tools in
turning, milling, shaping or any other machining methods
• For conventional finish machine operations, use any high
speed machine tool or woodworking equipment including circular saws,
planing and routing machines
• Machining operations will not affect Nyloil's self lubricating
qualities
Typical
Applications - top
| •
Gears
•
Bearings
•
Bushings
•
Sprockets
•
Wear Pads
•
Sheaves
•
Pulleys
•
Guildes
•
Tooling Fixtures
•
Cams
•
Feed Screws
•
Wear Rails
•
Housings
•
Wear Shoes
•
Conveyor Wheels
•
Buffer Plates |
•
Sleeves
•
Insulators
•
Scraper Blades
•
Wear Strips
•
Rollers
•
Die Wear Plates
•
Telescoping Boom
• Wear Pads
•
Slipper Blocks
•
Form Tools
•
Star Wheels
•
Valve Seats
•
Wear Rings
•
Seals
•
Wheels
•
Rubbing Blocks
|
Stock
Shape Availability - top
| Rod |
2" diameter to 12" diameter |
| Plate |
1/4" to 4" thickness (in 1/4"
increments). Available in 24" x 48", 28" x
57" and 36" x 48" |
| Tubular Bar |
2" to 40" O.D. (wall sections, 1/4
to 4"). Standard lengths: 13", 26" and
39". |
| Discs |
12-1/2" to 40" diameter (2" to
4" thickness) |
Wear
Rate
Adding
a lubricant to the basic polymer during the manufacturing process
reduces the coefficient of friction by 25% at the bearing interfaces,
thereby avoiding harmful heat build-up that limits the wear life
of unlubricated materials. The PV capability of Nyloil without
lubrication is approximately 16,000.
Average
Thrust Bearing Test Results - top
| Material |
Wear
Factor K(1) |
Coefficient
of Friction Dynamic (1) |
Comparative
Wear Rate to Nyloil |
| Nycast/Nyloil |
4 |
.12 |
1 |
| Acetal/PTFE Filled |
16 |
.15 |
4 |
| Nylatron NSM(2) |
33 |
.17 |
8 |
| Nycast/6PA-MoS2
Filled |
274 |
.48 |
68 |
| Nycast/6PA- Natural |
368 |
.45 |
92 |
| Nylon 6/6 |
900 |
.43 |
225 |
| Bronze (ASTM B-147) |
3,000 |
.34 |
750 |
(1) Measured on thrust washer testing machine,
unlubricated @ 10 fpm and 250 lb./sq.in.
(2)
Polymer Corporation
Dimensional
Stability - top
With their
higher crystallinity, all Nycast® products exhibit improved dimensional
stability compared to their extruded nylon counterparts. But
Nyloil provides even better dimensional stability than regular grades
of cast nylon: Its oil droplets fill gaps in the amorphous structure
of the polymer, allowing less room for water to be absorbed into
these areas.
Physical
Properties
Because
of the presence of oil in the matrix of the nylon, Nyloil exhibits
superior physical properties, including notched load impact (Nyloil
is two times less likely to break under load than regular cast nylon),
improved elongation (twice the elongation of 6PA Natural), coefficient
of friction (because oil is constantly present at the material's
surface) and water absorption (the oil in the matrix leaves less
room for water to be absorbed).
| Property |
Test
Method ASTM |
Units |
Nyloil |
| Specific
Gravity, 73°F |
D792 |
- |
1.14-1.15 |
| Tensile
Strength, 73°F |
D638 |
psi |
8,800-9,800 |
| Tensile
Modulus of Elasticity, 73°F |
D638 |
psi |
300,000-400,000 |
| Elongation,
73°F |
D638 |
% |
45-55 |
| Flexural
Strength, 73°F |
D790 |
psi |
13,000-13,500 |
| Flexural
Modulus of Elasticity, 73°F |
D790 |
psi |
360,000-380,000 |
| Shear
Strength, 73°F |
D732 |
psi |
8,000-9,000 |
| Compressive
Strength, 73°F |
D695 |
psi |
- |
| Compressive
Modulus of Elasticity, 73°F |
D695 |
psi |
260,000-290,000 |
| Coefficient
of Friction |
- |
- |
0.14-0.15 |
| Hardness
Rockwell
Durometer |
D785
D676 |
R
D |
90-100
80-83 |
| Coefficient
of Linear Thermal Expansion, 73°F |
D696 |
in./in.°F |
3.9
x 10-5 |
| Deformation
Under Load 2000 psi @ 122°F |
D621 |
% |
0.78 |
| Notched
Izod Impact |
D256 |
ft./lbs./in. |
1.4
- 1.8 |
| Melting
Point |
D789 |
°F |
450±10 |
| Continuous
Service Temp |
- |
°F |
230 |
| Intermittent
Service Temp |
- |
°F |
330 |
| Water
Absorption, 24 hrs
Saturation |
D570
D570 |
%
% |
0.3-0.4
2.0-2.5 |
|
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